Chain Supply UK
Chain Failure Glossary
Failure mode

Adhesive Wear

Also known as Scuffing, metal transfer, cold welding

What adhesive wear is

Adhesive wear occurs when two metal surfaces rub under load with no effective film between them. Asperities weld together and then tear, transferring metal from one surface to the other. It progresses quickly into scoring, rough running and joint seizure.

Common causes

  • Running a drive dry or with a lubricant that cannot survive the load
  • Very low speed with high torque, where a hydrodynamic film never forms
  • Boundary lubrication conditions with the wrong base oil or additive pack
  • Extreme pressure at a tight or undersized drive

Warning signs

  • Torn, smeared or galled metal on pin and bush surfaces
  • Sudden, rapid wear after a period of apparently fine running
  • Rising noise and heat with no change in load
  • Chain that grabs and jumps rather than articulating smoothly

Prevention and correction

  • Specify a lubricant with the right base oil viscosity and EP additives for the duty
  • Never run a chain dry, even at low speed
  • Reduce contact pressure by using a larger pitch or higher tooth count
  • Inspect and re-lubricate after any period of starvation

Fix it with the right product

Chain maintenance and lubrication support

Need a second opinion?

Send us the chain, the running hours and a photo. Our engineers will confirm the failure mode and quote the right replacement.